Streamline Fibre to Fashion with Textile ERP Software

Gauge the financial impact of raw materials, labour, and overheads with precision, ensuring optimal costing for maximized profits.

• Determine accurate, real-time costs of raw materials, labour, and overheads.
• Utilize comprehensive expense tracing and allocation for precise cost management.
• Establish optimal costing parameters for maximized profit margins.
• Understand true production costs for strategic pricing and gaining competitive advantage.

Centralize and manage a robust database of fibres, yarns, and fabrics.

• Create detailed, configurable records for each product type.
• Develop comprehensive Fabric Tech Packs, encompassing product groups, sub-categories, counts, construction, GSM, and various units of measure.
• Streamline and maintain accurate costing for yarns and fabrics.

Efficiently define and manage textile manufacturing operations.

• Detail process operations and sub-operations.
• Calculate production time and cost components for each sub-process.
• Record and analyse process/operation SMV and SMV rates, along with process wastages and operation losses.
• Map specific machines to each sub-process and define operational sequences.
• Develop multiple routing masters, tailoring operation attributes for efficiency, time, productivity, and cost.

Optimize production workflows and processes.

• Seamlessly create and integrate work orders into production planning.
• Monitor and manage the status of work and quantity orders in real time.
• Schedule factory production orders effectively, attaching relevant production routings.
• Enhance lot/batch traceability with efficient roll selection for LOT number creation.
• Allocate machines strategically for individual and combined job orders.
• Record detailed information on machine output, including shift and operator details.
• Analyze material consumption at each process stage for variance management.

Streamline the fabric sampling process to ensure quality and consistency.

• Define fabric properties precisely on sample orders.
• Manage the fabric development process, detailing required quantities and delivery dates.
• Evaluate samples rigorously for quality assurance.
• Implement a thorough fabric approval process.

Enhance sales order efficiency and accuracy.

• Use a quick entry screen for fast order processing.
• Automate field population based on buyer and order terms.
• Efficiently manage and split orders as required.
• Oversee the sales order lifecycle, from projections to confirmations and deliveries.

Handle recipe details with precision for each colour variant.

• Maintain a detailed recipe master for each colour and optimize lap dip processes for fabric color consistency.
• Register and catalog multiple approved recipe versions for flexibility and accuracy.
• Manage and create lap dip-wise recipes to accurately calculate recipe costs.
• Streamline the approval process based on buyer requirements.
• Manage dyes and chemical consumption calculations.

Strategically plan and manage material requirements.

• Consolidate material requirements based on confirmed orders.
• Make informed decisions to procure, produce, or adjust stock levels.
• View material requirements comprehensively, from fiber to finished fabric and garment.
• Automate purchase order generation for efficiency.

Efficiently manage procurement by keeping track of purchase orders, supplier performance, and inventory levels.

• Streamline procurement processes with an overview of purchase orders, supplier performance, and inventory.
• Employ supplier evaluation mechanisms for optimized supplier management.
• Implement material requirement planning and automatic reordering to ensure supply chain efficiency.
• Manage and fulfil material necessities promptly with advanced procurement tools.

Maintain high standards of inventory management and quality control.

• Implement barcode/QR code-based inventory tracking systems.
• Control inventory at the roll/batch level for precision.
• Accurately categorize material quality and manage inventory accordingly.
• Define detailed specifications for each inventory roll.
• Generate automatic supplier debit notes in cases of quality rejections and shortages.

Effectively manage both inbound and outbound shipment processes.

• Coordinate pre-shipment and customs bookings.
• Accurately track inbound and outbound shipment expenses.

Achieve comprehensive financial oversight and reporting.

• Consolidate financial data for a clear overview of fiscal health.
• Efficiently manage payables and receivables for balanced cash flows.
• Generate detailed financial reports for strategic decision-making.
• Continuously monitor revenue growth and profitability for long-term financial success.

Capture orders, track shipments, and monitor sales performance to forge stronger customer relationships and drive profitability.

• Efficiently capture and manage orders through integrated sales tools.
• Track shipments in real-time for improved customer service and efficiency.
• Monitor and analyze sales performance for revenue optimization.
• Implement measures to prevent stock discrepancies and minimize carrying costs.
• Understand market trends and customer buying patterns to drive sales revenue.